4WD platform with passive articulated chassis

I am building a stair-climbing platform with a 4-wheel-drive articulated chassis and soft airless wheels.

Apr 2026 - Present | Ongoing | View Source
| ROS 2PythonC++Mechanical DesignMobile RoboticsControl SystemsArticulated Chassis

Flowheely overview

Flowheely is a driver-assisted stair-climbing platform (for wheelchairs, and potentially other applications) built around a 4WD articulated chassis with a passive yaw joint between front and rear bodies. The yaw joint lets the chassis curve around turning stairs while keeping all four soft airless wheels in driven contact with the steps.

I built this entire project from scratch. This includes mechanical design and fabrication, embedded systems, ROS 2 software architecture, control systems, and computer vision.

Off-the-shelf components include: onboard computer, motors and motor controllers, camera, IMU, encoders, and electrical components.

CAD of Flowheely on a curved staircase

CAD: curved staircase climbing with the articulated chassis and self-leveling chair

Miniwheely (1/4-scale)

Miniwheely is a 1/4-scale platform built to validate the kinematics and the articulated-chassis concept before committing to the full-scale build.

Miniwheely 1/4-scale platform next to the full-scale Flowheely chassis

Miniwheely (left) and the full-scale Flowheely chassis (right)

Closed-loop yaw-joint control

Full-scale integration

Full-scale mechanical and electrical integration is done. The safety system and control architecture are validated. Next steps include testing on real stairs with the full-size wheels.

A full simulation in Gazebo has been built to allow for fast development of the control, vision, and path-planning components of the system.

The robot is controllable with several methods: webapp, gamepad, keyboard. A Foxglove telemetry tool has been built for navigation and control debugging.

Full-scale platform test drive (small wheels)

Gazebo simulation and webapp control

Driving up and down the stairs

Flowheely full-scale build with the large airless wheels

Full-scale Flowheely with the full-size wheels.

It’s a wheelchair!

Flowheely full-scale platform

Full-scale platform